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If you’ve recently gotten your hands on a Cybertruck, you’ll notice it has some remarkably unique engineering. However, due to the manufacturing process, particularly the hydraulic stamping, some edges can end up surprisingly rough. This isn’t just an aesthetic issue; these edges can feel sharp, gritty, and might even pose a hazard, especially if you have kids around.

Keep in mind that it’s usually not the entirety of the Cybertruck, but just a few places along edges and corners here and there. Running your fingers lightly over all edges is an easy way to find the rough areas.

Why Smooth the Edges?

When wrapping your Cybertruck, rough edges can pose challenges:

  • Vinyl wrap might tear.
  • Adhesion can suffer.
  • The overall wrap job might not look as polished.

Sanding these edges gently is the key to getting a smooth, safe, and professional-looking finish.

Tools You’ll Need:

  • A compact belt sander (like Milwaukee’s portable belt sander)
    • More expensive option. Recommended for professional shops
  • Sandpaper (1000 grit and 3000 grit, wet or dry) – I use 3M
    • Cheap and easy option for DIYers or people that don’t wrap many Cybertrucks

Step-by-Step Guide to Smoothing Cybertruck Edges:

  1. Identify Rough Areas: Not all parts of the Cybertruck need sanding. Run your fingers gently around edges to find rough or sharp spots.
  2. Start Sanding:
    • Begin gently with the 1000 grit sandpaper. Rub lightly back and forth only on the rough areas.
    • If you’re using the belt sander, slowly and lightly run it over the edges until smooth. It won’t need much force behind it.
    • Avoid sanding the face of the panels; focus only on the edges.
  3. Smooth with 3000 Grit (Optional):
    • Use the finer 3000 grit paper to smooth the edges further, giving a polished feel.
  4. Inspect and Adjust:
    • Feel the edges again. If they’re smooth, you’re ready for wrapping.
    • If they still feel rough, repeat the process carefully.

Pro Tip for Alignment:

  • Occasionally, you may find panels that protrude slightly, such as where pillars meet fenders. You can unbolt (usually an 8mm bolt) and sand down the edges for a closer, cleaner fit.

Special Attention to Corners:

  • Cybertruck corners are uniquely sharp and might need extra attention. Sand these corners gently to slightly round them off, making wrapping easier and safer.

Benefits of Smoothing Cybertruck Edges:

  • Enhanced safety, especially around young kids.
  • Improved vinyl wrap adhesion and durability.
  • Professional and visually appealing results.

Wrapping Up (Literally!):

With these easy steps, your Cybertruck will be ready for wrapping, ensuring smooth, lasting coverage without frustrating tears or adhesion issues. While either option for sanding is acceptable, having a tool like Milwaukee’s portable belt sander can significantly speed up your process. Hope this helps and happy wrapping!